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Carbide Rods

Carbide Rods

Carbide rods are cylindrical pieces made primarily from tungsten carbide, a compound known for its exceptional hardness, wear resistance, and thermal stability. These rods are integral in various industrial applications, particularly in the manufacturing of cutting tools and wear-resistant components.

A structural material composed of refractory compound titanium carbide as the hard phase of ceramics and metal alloy as the bonding phase.

It not only has the advantages of metal toughness, high thermal conductivity, and good thermal stability, but also has the characteristics of high temperature resistance, corrosion resistance, and wear resistance of ceramics.


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ADVANTAGES

Properties

Hardness: Extremely hard, often reaching 9 on the Mohs scale.

Wear Resistance: High resistance to abrasion and wear, suitable for high-stress applications.

Thermal Stability: Maintains strength and hardness even at elevated temperatures.

Corrosion Resistance: Resistant to many forms of corrosion, especially when combined with certain binders.


Advantages of Carbide Rods

Longevity: Durable and reduces the need for frequent replacements, lowering overall costs.

Precision: Maintains sharpness and accuracy over long periods, essential for high-precision applications.

Versatility: Suitable for a wide range of industrial applications.

Efficiency: Enhances machining efficiency by maintaining sharp cutting edges and reducing downtime.


Types of Carbide Rods

Solid Carbide Rods: Entirely made of tungsten carbide, providing maximum hardness and durability.

Hollow Carbide Rods: Feature a hollow center, which reduces weight and material costs while maintaining high performance.

Ground Rods: Precision ground to specific dimensions and surface finishes, ready for high-precision applications.

Unground Rods: As-sintered rods that require further machining before use.


USE

Applications

  1. Cutting Tools:

    • Used to manufacture tools such as end mills, drills, and reamers for machining metals, wood, and plastics.

  2. Mining and Construction:

    • Utilized in drill bits, mining tools, and wear-resistant parts for heavy machinery, suitable for rock drilling and tunneling.

  3. Aerospace and Automotive:

    • Employed in precision components and tooling for high-performance applications requiring durability and wear resistance.

  4. Metalworking:

    • Used in various metal forming and machining processes, ensuring precision and reducing tool wear.

  5. Electronics:

    • Involved in the manufacturing of semiconductor components and other electronic devices, ensuring high precision.


SPECIFICATIONS

Grade: TM52,TM60

Size: D12*L50; D14*L50; D14*L60; D14*80; D16*60; D16*90



DensityHardness(HRC)TRSPorosityAbrasion testMachining
Grade(g/cm3)AnnealingHardening(Mpa)
TM606.42~6.45sintered state:-A04 B04-×
HRC≥56
TM526.12~6.25sintered state:≥1500A04 B047.2×
HRC≥60


GradeElastic modulusSpecific resistivityCoercive force(HC)Impact toughness (J/cm2)Thermal expansion Coefficient(×10-6/ºC)
(×102kg/cm2)(Ωmm2/m)
AnnealingHardeningAnnealingHardeningTemperaturea
TM60353--H2O toughing treatment ≧6.0-H2O toughing treatment ≧6.020~20011.75
20~70015.3
TM52------20~2009.16
20~70011.13



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